Flame Spray Gun
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Datasheet
Where it is used
Typical process uses for Wire Flame Spray Gun across industrial surface preparation.
Reclaiming parts for roller and shaft.
Wear coatings, Molybdenum
Copper, Bronze coating
Fine coatings with low heat input
What to know
Wire Flame Spray Gun is the type of process which uses an oxy-fuel to melt the wires. After melting the heated metal is then atomized with compressed air to produce a spray stream that applies the coating on the surface implying sprayed. Wire flame spray (coating) is applied to spray both ferrous & nonferrous material. Important applications are restoring worn-out components, anti-corrosion coating, and conductivity.
| Material | Mild Steel |
| Automation Grade | Manual |
| Wire Feed | Air Turbine |
| Wire Size Standard | 3.17 mm |
| Gas Used | Oxygen |
| Fuel Gas | Acetylene/LPG/Propane |
| Compressed Air | 35 cfm |
The wire is fed into the front torch of flame spray through an air-driven turbine. Fuel gas like acetylene, LPG, Propane & oxygen is properly and securely mixed in the siphon plug head assembly which gives a combustible heat source.
Generally, proper for all metals and metal alloys in wire form are used for spray coating i.e. Nickel Alloy, Zinc, Stainless Steel, Copper, Bronze, Steel, Molybdenum, Aluminum Brass, etc. Standard Wire used for the flame spray gun.
The molten spray deposit and solidifies on the element surface to form a dense, strongly adherent coating is proper for Corrosion Protection.
The superiority of the wire flame spray process is that the coatings are available for almost instant use with no drying times and no risk of damaging the element. Flame spray systems can commonly manually perform, semi-automated, or fully automate the method if required.
Wire spray gun system comprises the following :
Flame spraying is most commonly used to apply abrasion-resistant coatings or nickel/chrome self-fluxing alloys, which are then heat-treated to metallurgically attach them to the substrate (Fused coatings).
In compressors, abrasion-resistant coatings are employed for machine element clearance.
Fused coatings are widely utilized in high-wear sectors like mining and the steel industry to protect roll, piston, and other equipment from wearing out in harsh environments.
A Flame Spray cannon creates a flame with oxygen and fuel gasses into which powder is shot. Many of the coatings sprayed using this method are then heat-treated at roughly 1000 degrees Fahrenheit to ‘fuse’ them to the substrate surface.
Wires to be Used
Micro Blaster is the leading manufacturer of flame spray guns, Thermal Spray guns, Metal Spray Gun & Spare Parts. Flame Spray Gun Price and Metalizing gun price is low with the best quality. Our Metal Spray Gun & Flame Spray Coating Equipment is reliable and easy to use and low maintenance. All these are used in Coating so it’s also called Flame Spray Coating Equipment.
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FAQ
Quick clarity on quotation, supply and what our team needs to size Wire Flame Spray Gun correctly.
Wire Flame Spray Gun is a product in the Micro Blaster range for grit blasting, shot blasting and industrial surface preparation. It is selected based on your process, finish requirement and production volume.
Wire Flame Spray Gun supports surface cleaning, preparation or process efficiency in blasting operations. Tell us your component type and finish target so we can confirm suitability and recommend compatible media or equipment.
Share your application, quantity, finish requirement and delivery city or port. We provide a manufacturer-direct quotation with clear commercial scope for supply, packing and freight.
Yes. Micro Blaster supplies Wire Flame Spray Gun domestically across India and for export shipments, with documentation support for commercial orders. Mention your destination and timeline when enquiring.
Most enquiries receive a reply within one business day during working hours. Include application details, quantity and delivery location for the fastest technical and commercial response.
